Professionals in the electrical industry require tools that deliver not only functionality but also operational dependability. Universal Motor Controllers (UMC) and AF Contactors are engineered to enhance your motor management systems.

They offer precise control and reliable protection through cutting-edge technology that streamlines processes and maintains system integrity. Such innovations redefine every aspect of motor operation and safety to meet the exacting standards of today's industrial applications.

Universal Motor Controllers for Precision and Protection

UMCs are designed to optimise motor management through advanced data monitoring and protective features. The controllers facilitate proactive maintenance and asset management, which are critical components for sustaining equipment health.

With an emphasis on technical accuracy and protective reliability, UMCs offer a strategic advantage for managing a range of projects – from cement factories and plants to chemical and mining industries.

Safe and Reliable Operations

ABB’s UMC100.3 is designed for comprehensive motor protection even during unexpected Ethernet or Fieldbus system failures. Its modular design facilitates scalability to accommodate growing or changing plant needs without overhauling existing systems.

As your operational requirements diversify, the UMC can integrate digital, analog, and temperature monitoring and voltage modules into your MCC setup.

Additionally, UMCs are equipped with Intelligent Motor Management Systems that provide real-time insights into motor and load statuses. They relay crucial data to the control system (DCS or PLC) and operator panels for early detection of potential issues. You can prevent costly downtimes and facilitate prompt intervention.

Integrated and Future-Ready

The UMC100.3 is compatible with more communication protocols than any other motor controller. Serial communication reduces wiring and installation and provides much more data. This allows you to have software that enables predictive maintenance and acts as an intelligent data hub.

With its Field Information Manager software, which complies with the Field Device Integration (FDI) standard, configuring and monitoring of your motors are both straightforward and efficient.

UMC100.3 also provides distinct advantages in local control. Its user-friendly control panel allows for effortless setting changes and fault interception processes in clear, full-text displays.

Simple Configuration

You can simplify the motor setup process with the UMC100.3's integration of FDI software. It’s designed for easy synchronisation so you're always in command.

This UMC is built to facilitate online diagnostics and management testing critical for overseeing larger projects. The software also supports multilingual functionality to simplify use across global industrial environments and diverse user bases.

AF Contactors for Motor Control and Power Switching

Contactors are usually electromagnetically operated switches, and they rely on the voltage running through a coil to create a magnetic field. When the magnetic field is strong enough it will pull in the contactor. By interrupting the coil with a voltage that is too low, the mechanical contact returns to the starting position, causing a chatter effect.

This is where the AF technology stands out with the contactor’s electronic system continuously monitoring the current and voltage applied to the coil. The contactor is safely operated in an always optimised, noise-free condition.

Besides forcing the contactor to open cleanly when the input voltage steps outside of the permissible range, it reduces the bounce between open and closed states causing less wear and tear on the contactor.

The AF Contactor range is a part of one of the widest product offerings on the market, including products for special needs such as bar contactors, GAF and contactors for capacitor switching.

Compact and Flexible

AF contactors have a compact design that allows them to fit into space-constrained environments. ABB’s AF09...AF370 series is ideal for motor starting applications where enclosure space is at a premium.

These contactors also offer flexibility, with the ability to attach interlocked reversing pairs without necessitating additional space, thereby maximising functionality within limited cabinet dimensions.

The design also includes side-mounted auxiliary contact blocks on the AF116...AF2650 models, which add functionality without increasing the width. They are delivered with 1 N.O. + 1 N.C. as the standard.

Wide Control Voltage Range

The AF contactor range is noted for its wide control voltage range, spanning 100-250 V AC/DC 50/60 Hz, ensuring compatibility across various global network voltages. This feature eliminates the need for different contactors for different voltages, enabling uniform application from Europe to Asia and North America.

The contactors' electronic system internally rectifies AC or DC control circuit voltage to a DC control voltage for the coil, which results in consistent and virtually noise-free operation across all networks.

Built-in Surge Protection

AF technology advances surge protection by integrating it within the contactor itself. Traditional contactor technology often necessitates external surge suppressors, which can be costly.

However, with the AF series, surge protection is built-in, efficiently handling surges and preventing them from reaching the control circuit. This integration means one less accessory is needed, simplifying installation and reducing concerns over surge damage.

Additionally, the coil terminals are accessible from the front, streamlining voltage measurement and servicing without disconnecting cables or bars, further enhancing the contactor's user-friendly features. Reducing coil energy consumption by up to 80% has also led to a downsizing of the contactor's width by up to 30%.

Motor Control and Protection for Better Performance

Safeguarding your motors with the right motor control and protection solutions has never been easier. You get a comprehensive motor management system by integrating intelligent Universal Motor Controllers with AF Contactors built with a wide control voltage range.

These solutions support sustainable performance with certifications for use in even the most demanding environments, including hazardous areas. The added benefit of IPD's comprehensive range means that these starters meet immediate operational requirements and align with future technological advancements and motor efficiencies.

Universal Motor Controllers and AF Contactors offer an intelligent approach to motor control and protection. Designed for those prioritising efficiency and reliability, these solutions are ready to transform your operations while elevating industry standards.

For more information or to find the ideal motor solutions, contact IPD at 1300 556 601 or visit our website.