The Easy-Connect Click-Fit System Now Available for Zone 1, 21

Are you on the hunt for an HMI system that's designed to stand the test of time, offering 15 years or more of dependable service? How about a system that promises seamless upgrade pathways for forthcoming processor platforms, coupled with swift display replacements and uncomplicated maintenance, even in environments fraught with hazards?

Your search ends here with the unveiling of the revolutionary ORCA HMI platform.

Witness the evolution with the newest iteration of the ORCA HMI, featuring the innovative wireless EasyConnect click-fit system. This state-of-the-art platform separates the electronic compartment (E-Box) and the display module (D-Box), allowing them to connect through a hassle-free click-fit mechanism. This forward-thinking modular design not only morphs the ORCA into a sophisticated HMI solution but assures a tech infrastructure that supports effortless replacements, upgrades, and maintenance for a period extending beyond 15 years.

Tailored precisely for the nuanced demands of industries such as pharmaceuticals, chemicals, food and beverages, biotech, and life sciences, the upgraded ORCA platform is here to revolutionise process and machine operations. 

These operator stations and panel-mount apparatuses emerge as the go-to choice for environments delineated as Zones 1, 2, 21, and 22, and they meet the standards for Class I & II, Division 2, and Class III specifications. Demonstrating a global certification footprint, these systems can, upon request, be adapted to fulfil Class I, Division 1 requirements.

Step into the future of technological innovation with the resilient and adaptable new ORCA HMI platform.

Covering All Bases: Wireless Modularity, Cybersecurity, and Investment Safety

QuickLink Snap-On Mechanism

Achieving a swift and hassle-free separation of the electronic box (E-Box), which houses the PC or Thin Client, from the display box (D-Box), featuring the multi-touch screen, has never been simpler - no need to fuss with detaching any cables. The QuickLink snap-on mechanism facilitates the easy union and interchange of modules. Gone are the days of requiring a completely new system to enhance processing speed; now, a mere upgrade to a new E-Box equipped with a faster CPU suffices.

This approach guarantees sustained operation, extended lifespan, and financial prudence in your investment with the ORCA operating platform.

Investment with Longevity

R. STAHL commits to sustaining the modular ORCA system for an upward span of 15 years, affording you the freedom to continuously update your ORCA HMI in alignment with technological advancements or to tailor it to varying necessities. Whether it entails introducing a fresh display, upgrading to a newer CPU, or opting for a distinct enclosure — every modification is seamlessly achievable. This approach not only economises time and financial resources but also champions a more sustainable pathway.

Digital Safety and Contactless Entry

With the surge in digitalisation comes a heightened threat of cyber infiltrations. With this understanding, we hold cybersecurity to the same level of priority as explosion safeguards. This commitment is evidenced in each ORCA HMI control unit, a sealed system fortified with top-tier security that aligns with widespread standards, including UEFI Secure Boot and SSD write-protection, facilitating a smooth incorporation into bespoke security architectures.

Moreover, we offer the option to equip the ORCA control stations and the 22" panel mounts with RFID/NFC readers for contactless engagements. This addition opens avenues for swift and straightforward user verifications and the facilitation of electronic endorsements.

Intelligently Advancing Towards a Secure and Sustainable Future

Innovative Configuration

Leveraging over three decades of expertise and invaluable input from global clientele, we introduce the revamped HMI platform for the process industry. This is a testament to the pinnacle of HMI technology featured in our ORCA HMIs. This platform is crafted with an acute understanding of the prerequisites for a straightforward setup.

Despite boasting explosion-proof properties, the apparatuses astonish with their compact and lightweight design, promising not to monopolise your space. The EasyConnect click-fit mechanism stands as a testament to our commitment to simplicity and safety, permitting rapid and secure installations, potentially handled solo — offering a setup pace that doubles the speed compared to previous models.

Modular Concept

Unveiling the latest ORCA HMI platform, we introduce the revolutionary, wireless EasyConnect click-fit mechanism. Traditional operator system components are thoughtfully segregated into two distinct units: the electronics box (E-Box), which houses the computer or Thin Client, and the display box (D-Box) that accommodates the multi-touch screen. This bifurcation not only facilitates effortless amalgamation but also grants unprecedented adaptability during upkeep and system enhancements.

Globally Certified

Our ORCA HMI system complies with all international safety standards and has been certified according to ATEX, IECEx, NEC, CEC, CCC*, BIS*, KCC* and EAC*. (* certification pending)

Secure Connection

Thin Clients have risen to be the predominant choice in HMI systems, owing largely to their extended durability and diminished heat output, giving them a leg over alternative solutions. Nonetheless, setting them up and establishing connections with diverse servers can become laborious and intricate. To this end, there is a pressing need for a tool that can streamline the setup process while ensuring steadfast functionality in Industry 4.0 settings, topped with supplemental features.

Understanding this, R. STAHL steps in, equipping all ORCA HMI systems with the latest iteration of our exclusive Remote HMI firmware, allowing for centralised management and setup through the Remote Device Manager.

Facilitating a diverse range of configurations, the ORCA HMI platforms support Windows^® 10 LTSC, Movicon 11, IGEL OS^®, in addition to PXE Boot for Thin Manager^®.

The highlight of our offering is the assurance of a seamless transition into the future of explosion-proof HMIs, courtesy of our migration services that upgrade existing EAGLE and MANTA platform Thin Clients to modern standards.

Multi-Touchscreens – Extremely rugged and reliable

Our industrial touchscreens are constructed to endure, supporting multitouch functionalities and shielded by scratch-resistant, anti-glare glass. Boasting superb visual clarity, these displays offer a user experience akin to operating a smartphone. Leveraging the multitouch capabilities, the system accommodates multiple simultaneous touch inputs, facilitating dynamic operations such as dragging, scrolling, and zooming, among others.

GMP and Cleanrooms

Designed with the process industry in mind, the ORCA HMIs come with built-in features that enhance both functionality and durability. The panel-mount units boast a front and back protection rating of IP66, eliminating the necessity for supplementary casings.

The control stations are housed in an easy-to-maintain enclosure crafted from 304 stainless steel, meeting IP66 standards, with an option to upgrade to 316 as per specific requests. Ease of access is facilitated through a front door equipped with a GMP gasket, making them compatible with environments up to a Class C cleanroom standard.