The mining industry faces unique demands, including challenging operating environments, heavy loads, and the constant need for reliable equipment. Advanced motor control solutions facilitate efficient and safe mining activities in such harsh conditions.
Soft starters, like the AuCom EMX4i 1200V, are designed for smooth and reliable motor operations. They reduce mechanical stress, prevent electrical fluctuations, and improve the overall efficiency of mining operations.
Adopting robust soft starters is a strategic approach to minimising downtime and maintenance costs. IPD
Key Benefits of the AuCom EMX4i Soft Starter
Intelligent adaptive start-and-stop control
The AuCom EMX4i adjusts the starting and stopping profiles according to the motor's capacity. This smart and flexible control capability supports smoother transitions, which reduces the mechanical stress on equipment and prolongs the motor's lifespan.
Optimising the starting process allows the EMX4i to minimise electrical spikes and contribute to a more stable power supply.
Its XLR-8 adaptive control starting/stopping feature is particularly beneficial for mining sites with common variable load conditions.
For example, it can pre-tension conveyor belts and eliminate the jerky movements that cause mechanical wear and tear. The EMX4i soft starter can also help prevent water hammer in pump systems, reducing potential damage to pipes and fittings.
Extended motor protection functionality
With comprehensive motor protection features, the EMX4i soft starter protects against various operational issues in harsh mining environments.
These include motor thermistor faults, current imbalance, under/overcurrent conditions, phase sequence errors, and power loss, which can lead to downtime and financial losses.
The EMX4i also supports emergency run mode and run simulation, monitoring real-time performance and ensuring uninterrupted functionality in critical situations.
Automation functions with optional smart card
An optional smart card enhances the EMX4i 1200V by introducing automation functions tailored to specific industry needs.
It enables automatic timers and schedulers to simplify management tasks and reduce the need for external control devices. This integration streamlines operations and increases overall productivity in the mining site.
Additionally, the EMX4i offers daily on/off scheduling to improve and facilitate timely maintenance.
Advanced integration and management
The EMX4i 1200V soft starter supports various communication protocols, including Modbus RTU, Profibus, DeviceNet, and Ethernet/IP. This extensive compatibility allows seamless integration with existing control systems for efficient data exchange and system coordination.
A USB port also facilitates easy data retrieval and firmware updates, improving the soft starter's flexibility and adaptability to changing operational requirements.[LX1] The EMX4i's real-time performance graphs and SCR fail power-through operation further ensure continuous motor management.
Since mining operations rely on interconnected systems for monitoring and control, the EMX4i facilitates smooth coordination and real-time responsiveness. You benefit from convenient remote technical support and troubleshooting from IPD and AuCom.
Energy-efficient outcomes
Energy efficiency is critical in mining operations, where energy costs significantly impact profitability. The AuCom EMX4i's design prioritises energy-efficient motor control that reduces power consumption and operational costs.
Smooth start-and-stop operations provided by the EMX4i minimise energy wastage and contribute to a more sustainable and cost-effective mining operation.
The EMX4i offers a comprehensive range of motor control features, including constant current and current ramp start, coast to stop, and soft brake, which ensures optimal energy use.
Integrating these features allows the EMX4i to improve overall power quality. In particular, it achieves 99.5% efficiency with an internal bypass and an 80% reduction in wasted energy, all while eliminating harmonics during run times.
Future-Proof Your Mining Operations with IPD
Investing in advanced motor control solutions like the AuCom EMX4i is key to the efficiency of your mining operations. This smart soft starter provides robust and adaptive motor management, leading to smoother transitions and longer equipment life.
Its comprehensive protection features guard your operations against potential downtimes and financial losses, while the advanced integration capabilities simplify monitoring and control.
As the mining industry continues to face increasing demands and challenges, it is imperative to stay ahead with reliable technology.
With its advanced features and adaptability, The AuCom EMX4i soft starter sets your operations up for success. Partnering with IPD means accessing top motor control technology, expert support, and solutions for mining sites' specific needs.
For more information on how the AuCom EMX4i can benefit your mining operations, contact IPD today.